Senior Quality Inspector (Aerospace)

Job Description

Job Description

Position Overview

The Senior Inspector is responsible for performing complex inspections on precision-machined parts and assemblies to ensure compliance with engineering specifications, customer requirements, and industry standards. This role requires advanced knowledge of geometric dimensioning and tolerancing (GD&T), blueprint interpretation, and quality inspection processes in a manufacturing environment.

Key Responsibilities

Inspection & Quality Assurance

• Perform complex inspections on machined parts, castings, and forgings using precision measuring instruments.
• Determine acceptance or rejection of parts based on specifications and standards.
• Conduct first article, source, and surface plate inspections.
• Inspect for dimensional accuracy, cosmetic quality, and proper identification.

Technical Analysis

• Read and interpret complex blueprints, schematics, and engineering specifications.
• Apply advanced GD&T principles and shop mathematics (including trigonometry).
• Identify root causes of defects and test failures; document findings.
• Support investigations related to customer returns and quality issues.

Documentation & Compliance

• Maintain accurate inspection records, certifications, and calibration documentation.
• Properly identify and segregate non-conforming materials.
• Ensure compliance with customer, military, and internal quality standards.
• Manage final inspection record control and reporting.

Collaboration & Support

• Assist customer and government source inspectors during audits.
• Provide technical guidance and training to team members.
• Support cross-functional teams in quality improvement initiatives.

Continuous Improvement

• Participate in lean initiatives, 5S activities, and problem-solving efforts.
• Contribute to team performance, productivity, and process improvements.

Required Qualifications

• High School Diploma or equivalent.
• 6+ years of experience performing advanced inspections in a manufacturing environment.
• Strong expertise in GD&T (Geometric Dimensioning & Tolerancing).
• Proficiency in reading complex blueprints and technical documents.
• Strong knowledge of shop mathematics, including trigonometry.
• Excellent problem-solving, communication, and interpersonal skills.
• Ability to pass visual acuity and color perception tests.

Preferred Qualifications

• Experience in aerospace manufacturing and quality standards.
• CMM (Coordinate Measuring Machine) operation experience.
• Knowledge of ANSI Y14.5 standards.
• NDT Level II certification (per MIL-STD-410 or equivalent) in multiple disciplines.
• Solder inspection certification (or ability to obtain).
• Familiarity with military specifications and regulatory requirements.

Physical Requirements

• Ability to lift up to 50 lbs.
• Strong visual inspection capability (near, far, and color vision).
• Ability to work in a manufacturing environment and follow safety protocols.

Work Environment

• Precision manufacturing environment
• Interaction with auditors, inspectors, and cross-functional teams
• Focus on quality, compliance, and continuous improvement

Key Skills

• Advanced Inspection Techniques
• GD&T & Blueprint Interpretation
• Precision Measurement Tools
• Root Cause Analysis
• Quality Compliance & Documentation